Engineering Excellence with Purpose
1. Ending Material Waste
“Reduce 1.5 tons/year nylon scrap per mold through our patented 3D-lattice conformal cooling (LCCT® tech) – advancing UN SDG 12 for responsible production.”
2. Protecting Medical Integrity
“Zero microbial traps in insulin pump molds: 100μm cavity polish + ISO 13485 cleanroom validation safeguard 2.3M diabetic patients annually.”
3. Electrifying Sustainability
“42% lighter EV charge ports via magnesium alloy/PPS hybrids – accelerating net-zero transport with IATF 16949-certified mold engineering.”
4. Defying Obsolescence
“85% tool lifespan extension through plasma-nitrided cores (DIN 17022-1) – resisting 8M+ cycles in 5G base station production.”
Precision Overmolding Case Studies Across Industries
Application: EV Charger Magnetic Latch Assembly
▸ Challenge: 0.08mm interference fit between 316L stainless steel & 30% glass-filled PBT
▸ Solution: Dynamic thermal compensation via 5ms-response induction heating system
▸ Result: Supplied 400,000pcs/year to German Tier 1 since 2020 with ≤2mΩ contact resistance (SAE J1772 compliant)
Precision Metal-Plastic Overmolding: ±0.003mm Tolerance, ISO 15787 Certified. Plasma-Activated Bonding & Patented LCCT® Cooling. Trusted across 50+ Automotive (EMI Components), Medical (0-Defect FDA Molds), and 5G (8μm Alignment). Where Engineering Meets Critical Safety
Precision Bonding for Life-Critical Applications
Connector molds are used to produce precision electrical connectors, requiring extremely high accuracy and complex geometries.
For each type of mold, we have rich design and manufacturing experience, enabling us to provide optimized solutions for our clients. If you need more detailed information or case studies about these mold types, please contact our sales team.
GBM customized parts
Contact our expert team to discuss how we can provide the best injection mold solution for your project.
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